HELI (CQCTRACK): Huinga Wira/Ara Whakatere Whakamutunga i Hangaia e ODM mō ngā Keri Keri KOMATSU PC1250 (Tau Wāhanga 21N2731191)

HELI (CQCTRACK): Huinga Wira/Ara Whakatere Whakamutunga i Hangaia e ODM mō ngā Keri Keri KOMATSU PC1250 (Wāhanga Nama.21N2731191)

Ko HELI (e mōhiotia ana ko CQCTRACK), he kaiārahi o te ao ODM (Original Design Manufacturing) mō ngā otinga o raro i te waka taumaha, he tohunga ki te hangarau me te whakaputa i ngā huihuinga taraiwa tino nui mō ngā taputapu keri tino pai. Ka whakaratohia e tēnei kohinga hangarau he whakaaturanga whānui o tā mātou Huihuinga Wira/Ara Whakamutunga - he otinga mahi-teitei kua whakauruhia katoatia, i hangaia hei whakakapinga tika, kounga teitei mō te nama wāhanga KOMATSU 21N2731191, i hangaia mō te keri keri keri taumaha KOMATSU PC1250.

1. Tirohanga Whānui o te Hua: Te Pūwero Puku Whakamutunga Whakauru mō te Whakaterenga Mahi-Nui

Ko te Huinga Wira/Sprocket Puku Whakamutunga te hononga o te tuku hiko i roto i te keri keri. Mō ngā mīhini karaehe keri pērā i te Komatsu PC1250, ehara i te mea ka tukuna noa e tēnei wāhanga te taipana; me tu atu ki te ahotea hurihuri kino, ngā kawenga ru nui mai i te hikoi i runga i te toka pahū, me te kakahu whakakoi tonu. Ki te kore e taea te neke i konei, ka kore e neke te mīhini me te utu whakatikatika nui rawa atu. Mā te huarahi ODM a HELI ka whakakotahi i te atanga sprocket me te puku whakamutunga ki roto i te huihuinga kotahi, e arotau ana i te pono, i hangaia kia pai ake te mahi i roto i ngā taiao keri tino uaua.

• Tau Wāhanga OEM:KOMATSU 21N2731191.
• Mīhini Whāinga: Keri Keri Maina Taumaha KOMATSU PC1250.
• Mahi Matua: Hei taputapu whakaiti whakamutunga me te porotiti whakauru ara i roto i te waeine kotahi. Ka hono tika ki te putanga o te motuka haere, ka huri i te hurihanga tere-tiketike, iti-taipana ki te nekehanga ara tere-tiketike, nui-taipana.
• Ngā Whāinga Hangarau Matua:
  1. Whakanuia te Kaha Piko o ngā Niho Taputapu me te Ātete ki te Poka i te wāhanga whakaiti whakamutunga.
  2. Whakarei ake i te mārō me te pakari o ngā niho o te pītiti hei ārai i te pakaru me te pānga mai o te mekameka ara.
  3. Me whakarite kia tino tika te hononga o te hononga Splined, te Bolted Hub rānei hei ārai i te māharahara, te wetewete kino rānei.
  4. Whakarato i te Tiakitanga Hiri Pai rawa atu mō te pūnaha taputapu aorangi ā-roto mai i te poke o ngā matūriki iti.

2. Tikanga Hangarau Pūtaiao Rauemi me te ODM

Ko tā mātou rapunga whakaaro hoahoa he ārai i te hapa, e aro ana ki ngā momo rahunga motuhake i kitea i roto i ngā mahi keri akomanga PC1250.

A. Tiwhikete Tūāpapa me ngā Rauemi Whakarewa:
E rua ngā maitai koranu motuhake e hangaia ana mō te whakamahinga o te huihuinga:

• Tinana Taputapu/Pītau: Ka whakamahia e mātou he maitai koranu whakapakeke-kākahu pēnei i te SAE 9310 (DIN 18CrNiMo7-6 rānei). Kua tīpakohia tēnei maitai nikara-kōroma-molibdenum mō tōna kaha matua tino pai (≥ 1100 MPa UTS) me tōna kaha whakapakeke tino pai, e āhei ai te hanga i tētahi kākahu hohonu, mārō me te kore e whakararu i te matua ngāwari, ātete-ngoikore e tika ana mō ngā niho taputapu me ngā ū pītau.
• Ngā Taputapu Aorangi ā-Roto me ngā Toka: Mō ēnei wāhanga ahotea pā-nui, ka whakamahia pea e mātou ngā maitai kounga-whakapūmau kua tangohia te hau korehau (hei tauira, SAE 8620) hei whakarite i tētahi hanganga moroiti ma, kāore he whakaurunga ka tīmata ai te pakaru, te pakaru rānei.
• Kua whakamanahia ngā rauemi katoa e tae mai ana me ngā pūrongo whakamātautau mira, ā, kei raro anō i te manatoko ā-roto i ngā whakaahua matawai.

B. Te Hanga Matatau me te Mīhini Taratara:
Ka tīmata ngā huānga hanganga nui hei papa hanga-tika. Ko tēnei tukanga:

• Ka whakarite i te Rere o te Witi i te taha o ngā niho taputapu me ngā pūwero, ka whakanui ake i te roa o te ora o te ngenge mā te 2-3 ngā wā ki te whakataurite ki ngā momo mīhini-mai-te-rakau.
• Ka whakakore i te Pūngao ā-Roto me te Whakapai ake i te Mātotoru, ka hanga he hanganga ōrite e kaha ana ki te tu atu i te kawenga huringa teitei me te kore e tīmata te pakaru o roto.

C. Te Hanga Mīhini CNC me te Taputapu Tika:
Ka tukatukahia ngā papa hanga me ngā papa kua whakaritea ki te CNC maha-tuaka, me te tapahi taputapu motuhake.

• Te Whakaputa Niho Taputapu: Ka tapahia ngā niho taputapu puku whakamutunga mā te whakamahi i te whakakorikori taputapu CNC, ā, ka whai muri ko te huri kōtaha hei whakatutuki i te tika AGMA Akomanga 11, neke atu rānei. Mā tēnei ka tino pai te hononga ki ngā taputapu aorangi o roto, ka whakaitihia te haruru, te whakaputa wera, me te ahotea ā-rohe.
• Te Arotau i te Kōtaha Niho Pīni: Kua mirahia ngā niho pīni o waho ki te kōtaha involute kua whakarerekētia me te kōwae pakiaka kua arotauhia. Tērā pea kei roto i tā mātou hoahoa ODM te āhua niho kore taurite hei whakahaere pai ake i te tohatoha kawenga kore taurite i te wā e mau ana te ara me te wetewete, ka whakaiti i te ahotea tihi.
• Te Mīhini Pū me te Atanga: Ko te pū whakapuru, ngā hononga (te porowhita pūmau rānei), me ngā mata e rere ana i te hiri, kua oti te mīhini ki te whakaoti i ngā taunga o te IT6, neke atu rānei. Mā tēnei ka oati i te kokonga tino tika, ka whakakore i te taurite kore, ā, ka whakarite i te atanga ātete turuturu ki te whare puku whakamutunga.

D. Maimoatanga Wera Maha-Wāhanga Motuhake:
Ka pāngia ngā rohe rerekē o te huihuinga e ngā tukanga wera kua whakaritea.

1. Te Whakakākahu Hau Hōhonu: Ka tukuna te tinana taputapu/porokete katoa ki tētahi tukanga whakakākahu hau hōhonu e whakahaerehia ana e te rorohiko.
2. Te Whakaiti Hau Pēhanga-Teitei: Ka whakaitihia te hē o te wera e te whakatio hau pēhanga-teitei kua whakahaeretia, ā, ka tutuki ai te āhua martensitic e hiahiatia ana.
3. Maimoatanga Cryogenic (Whiringa mō te Ratonga Tino Kaha): Mō te pumau o ngā āhuatanga me te ātete ki te kakahu, ka taea te whakahaere i ngā wāhanga i te maimoatanga cryogenic hohonu hei huri i te austenite i puritia hei martensite.
4. Te Whakamahana Takirua: Mā te tukanga whakamahana e rua ngā wāhanga ka whakamama i ngā ahotea o roto, ka whakatakoto hoki i ngā āhuatanga hangarau whakamutunga.
   • Ngā Whakatakotoranga Hua:
     • Te Hōhonutanga o te Pouaka Niho Taputapu/Pītau: 7.0 – 8.5 mm i te 550 HV.
     • Te Mārō o te Mata: 60 – 64 HRC.
     • Te Pakari me te Āhua o te Matua: 38 – 42 HRC me ngā uara teitei o te Charpy V-notch.

E. Huihuinga, Hiri me te Whakaurunga Whakamutunga:
Ka huihuia ngā taputapu aorangi ā-roto, ngā peera, me ngā hiri mahi-teitei kua hurihia kia tika te whenua ki roto i tētahi rūma ma e whakahaerehia ana te āhuarangi.

• Pūnaha Hiri: Ka whakamahia e mātou ngā hiri labyrinth me ngā hiri radial maha-ngutu mahi-taimaha i hangaia mai i te rapa nitrile butadiene hauwai (HNBR) hei ātete pai ki te wera, ki ngā mea whakakoi, me te pakaru hinu whakahinuhinu.
• Whakahinuhinu: Ka whakakīia ngā huihuinga ki te hinu taputapu hangai tino pēhanga (EP) mahi teitei kua tohua mō ngā mahi keri.

3. Te Whakapūmau Kounga me te Whakamana Mahi o te Pae Keri

Ka whai mana whakamana whakamutunga ia huihuinga:

1. Te Ine Āhua me te Ahu: Mā te tirotiro CMM 3D katoa ka manatokohia te āhua o te niho taputapu, te teitei o te porotiti, ngā āhua o te pokapū, me te kōpikopiko o te huihuinga.
2. Te Tātaritanga o te Pakari me te Hanganga Moroiti: Te manatoko i te hohonutanga o te kēhi mā te whakamātautau pakari moroiti me te tirotiro whakarewa o ngā tīkitipati tauira.
3. Whakamātautau Kore-Whakangaro (NDT): 100% MPI o ngā mata tino nui katoa me te 100% UT o ngā wāhi taumahatanga nui (ngā pakiaka niho, ngā poro pokapū).
4. Whakamātautau Whakahaere me te Mahi: Ka pāngia ia waeine e te huringa whakahaere utaina i runga i te taputapu whakamātautau e whakatauira ana i te taipana mahi me te tere. Ka manatokohia e tēnei whakamātautau:
   • He maeneene, he marino te mahi.
   • Te korenga o te turuturu hinu.
   • Te tika o te kawenga-mua o te peera me te pikinga o te pāmahana.

4. Te Painga ODM HELI (CQCTRACK) mō ngā Rōpū Keri

• Hoahoa Whakauru mō te Pono: Ka hangaia e mātou te atanga o te sprocket me te puku whakamutunga hei pūnaha kotahi, ka whakakore i ngā taupatupatu pea me ngā ngoikoretanga e kitea ana i roto i ngā wāhanga motuhake.
• Te Huringa Ora Matapae i roto i ngā Taiao Whakakorikori: Mā te whakakotahitanga o te mahi whakarewa kounga teitei, te whakapakeketanga hōhonu, me te āhuahanga taputapu/porokete kua arotauhia ka roa ake te ora ratonga matapae, ka whakaitihia te wā whakaweto kāore i whakaritea.
• Whakakapinga Tika me ngā Whakatakotoranga Whakapai Ake: I hangaia kia ngāwari te whakawhitiwhiti me te whakauru i ngā whakapainga rauemi me te hoahoa i ahu mai i ngā raraunga mara mai i ngā tono keri.
• Mana Whakahaere Hanga Poutū Katoa: Mai i te hangahanga ki te huihuinga whakamutunga, mā tā mātou mana whakahaere o roto ka taea te whai i te whai, te haumaru o te mekameka tuku, me te kounga rite tonu, e rite ana ki te kounga keri.

Whakakape: Ko KOMATSU, PC1250, me te nama wāhanga 21N2731191 he tohu hokohoko nā Komatsu Ltd. HELI (CQCTRACK) he kaihanga ODM motuhake mō ngā wāhanga raro me te taraiwa taumaha. Kua hangaia ā mātou hua i runga i ā mātou hoahoa motuhake kia taea ai te whakawhiti ā-mīhini me te mahi ki ngā wāhanga OEM kua tohua mō te tono kua whakahuatia. Kāore tēnei tuhinga e kī ana he hononga, he tautoko, he tautoko rānei nā Komatsu Ltd.